Pet bottle blowing
Pet bottle blowing
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Home Page > Business > Business Ideas > Pet bottle blowing
Pet bottle blowing
Posted: Jul 08, 2011 |Comments: 0
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In India, the PET bottle blowing Polymer Engineering and Stretch Blow Moulding technology were initially introduced at lower profile. Commonly used synonym for PET container today is ‘water bottle’, the one that basically has a use and throw application. The cost of the bottle today is virtually three times that of the product (mineral water) cost. This leads to the belief that PET bottle blowing processing ought to be a low profile business with low cost of feasibility.While the paradox is, the cost of PET Preforms resin is one and half times that of conventional plastics resin cost. In the minds of the plastic manufacturer, it has been imbibed that, the raw material is costlier and the filling application is for the cheapest product on the earth i.e. water. This is the very reason the bottle processors were skeptical about the viability of PET project and hence opted for the low tech, lowest cost machineries and equipments.A well accepted fact today is that the PET bottle blowing technology is virtually introduced in every packaging application but still PET processors have to stick up with fallacy of water bottle processing techniques and the outdated blowing equipments. With time, resin prices are also on decreasing trend, glass industries are closing down, every day new products are being introduced in PET, concept of packaging in tin has become obsolete; considering these facts and the faster rate of market growth in this sector, its high time to realize the importance of stretch blow molding’s PET product quality.In India, one tends to underestimate the outstanding properties of PET.
This has developed the unbalance in the market of quality bottle demand to quality bottle supply ratio. We are still pretending to supply quality pet preforms manufacturers in india at low cost with low profile incompetent blowing equipments. The fact is that, all these old tech equipments are at zero depreciation however they cannot be scrapped out because the growth potential of PET processing business is being underestimated. Sooner the better, because consequently the user market is developing the thinking that getting quality bottle in PET is very difficult task and thinking to turn back to older option. This is the major fact that needs to be realized by existing and upcoming PET bottle blowing processors.At the outset, PET is the complex material in the family of polymer. It evolves a great deal of elastic and plastic thermal behavior. When we refer to the comparatively simple and economical two-stage conversion process, the through thickness heating of the preform is the crux of the process. Since PET has very poor heat conductivity the conventional induction heating process doesn’t work at all. Infact, improper method of heating of PET preform is the root cause of substandard bottle quality.The PET blow forming process is based on time and temperature dependence. Advance heat transfer engineering and sophistica-ted electro-pneumatics system is only capable of converting scientifically heated preform into quality PET bottles.
High blowing pressure is the essential part for achieving desired strength in blown bottle. But this is not the PET bottle because it will not have those physical properties for which the PET has been introduced as economical alternative to the conventional packaging like glass or tin. Worldwide, the PET market is growing in a phased manner.It started with still and solid filling application to carbonated cold pressure filling application to the hot filling application. In India we are in the mid phase. Unless we perfectionate ourselves in still filling, its still a long way to handle CSD and hot fill products.PET bottle blowing was referred to as a bottle converter and then become processor and now bottle manufacturer. In manufacturing a great deal of process engineering is involved because the PET bottle blowing doesn’t follow the versatile logic. Concept of blowing varies for size and shape of container, preform material, process followed for injection moulding and filling application. Few vital processes involved are designing and selection of preform, verification of bottle design and mould, process of heating the preform, concept of blowing, analysis of bottle defects, method of checking the bottles quality and retention of preform and bottle.
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rajnish -
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believe in establishing a continuous dialogue on a long term and fruitful relationship with our customers. We provide intelligent solutions for PET packaging. Our products do not simply stand for their functional values but also for the relationships they help us to build with potential and existing customers. We understand relationships and value them.
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believe in establishing a continuous dialogue on a long term and fruitful relationship with our customers. We provide intelligent solutions for PET packaging. Our products do not simply stand for their functional values but also for the relationships they help us to build with potential and existing customers. We understand relationships and value them.
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